Werkzeugschleiferei Krämer GmbH wins top prize at 2024 ANCA Tool of the Year Awards for excellence in precision tool manufacturing
Stephanie Chrystal from Sandvik Coromant USA takes first place in the ANCA Female Machinist of the…
ANCA leads the market in inventing, developing, and offering its customers the latest technology to realize the benefits of automation and lights out manufacturing. LaserUltra is the next generation of the highly popular LaserPlus, an in-process measurement technology only available with ANCA that gave customers the power to operate unmanned overnight with confidence they could retrieve their finished tools the next day within specification. LaserPlus was itself a game changer for the industry and already significantly faster than external tool measurement processes.
The 70% reduction in measurement time compared to Laser Plus is achieved through the new Analog measurement. The Analog measurement is a continuous edge scan instead of number of digital points along the cutting edge. This process also eliminates variations caused by machine standing idle, errors due to manual wheel corrections and the requirement of skilled operators. In its place LaserUltra has increased accuracy, productivity, and reduction of scrap.
ANCA’s LaserUltra allows the measurement of tool geometries to tolerances of 0.002mm without removing the tool from the grinder, saving time in the manufacturing process, and ensuring maximum accuracy in measurement is maintained over large batch grinding.
Pat Boland, ANCA Co-Founder said: “The intersection of 5 axis milling machines, advanced CAD/CAM software and advanced profile geometry cutting tools is revolutionizing the Die and Mold and Aerospace machining industries. ANCA’s Laser Ultra tool measurement system together with RN34 software gives tool manufacturers all they need to manufacture complex profile endmills productively to outstanding accuracy.”
Thomson Mathew, ANCA Software Product Manager said: “gone are the days of manual or external measurement and compensation for critical dimensions or profile forms due to wheel wear or other grinding factors as LaserUltra can measure and compensate within a couple of microns. All this is done in process without taking the tools out of the machine with complete control of process stability and capability. These measurements are displayed at various locations to give our customers complete visibility and trust in their grinding process.”
LaserUltra is an automatic OD, profile measurement and compensating system for ANCA’s TX, MX and FX machines. It is ideal for measuring and compensating tools to maintain tight tolerances (0.002mm) in unmanned production grinding. The in-process measurement is available in both digital and analog for fast and accurate measurements to enable productivity and performance improvements.
It is permanently mounted inside the machine and will not interfere with typical grinding processes and accessories. Using the laser, the operator can perform accurate in-process measurement and compensation without removing tools from the machine.
Thomson continues: “It gives customers flexibility to service multiple markets, supporting a large range of cutting tool applications, for example, all types of endmills or step tools — including profile, compression routers and Threadmills and several more. Furthermore, different versions of LaserUltra can cover large diameter ranges and various lengths depending on user cases. And finally, LaserUltra can generate reports which can be configured depending on customers’ requirements.”
Be first to see all the updates from MTDCNC
Our newsletters frequency varies dependant on content
All the latest deals from the industry feature on our newsletters