Verisurf 2026 Model-Based Metrology Platform Elevates Digital Manufacturing Precision and Efficiency!

Verisurf Software Inc. has introduced the 2026 version of its model-based metrology platform, a comprehensive upgrade that strengthens the digital manufacturing ecosystem by improving process control, enhancing interoperability, and reducing overall production costs. Designed for manufacturers focused on precision, traceability, and automation, Verisurf 2026 delivers an integrated solution that connects design, inspection, and production in a unified digital workflow.

The new release refines key modules — CAD with model-based definition (MBD), Measure, Build, Analysis, Automate, and Reverse — to streamline operations and ensure consistency across all stages of manufacturing. These updates enable users to handle more complex tasks in inspection, reverse engineering, and process validation while maintaining accuracy and repeatability.

One of the most notable additions to Verisurf 2026 is the Thickness Analysis feature, which leverages 3D scan data to quickly and accurately evaluate part thickness. This provides users with a visual map of wall, rib, and floor deviations across an entire component, helping to identify manufacturing variances early and improve overall quality assurance.

The redesigned Levels and Plane Manager enhances user control over data layers and work coordinate systems, offering better visibility and organization for large CAD files. Meanwhile, the Measure module benefits from improved auto-alignment algorithms, orientation constraints, and cloud post-processing capabilities, allowing faster and more reliable real-time scanning and measurement.

Another key advancement in Verisurf 2026 is its support for the Quality Information Framework (QIF), which enables standardized communication between measurement data and enterprise systems. This integration strengthens the digital thread, allowing seamless data exchange across departments and ensuring that quality metrics are embedded throughout the manufacturing process.

Device compatibility has also been expanded through the Verisurf Device Interface (VDI), which now supports advanced equipment such as the Leica ATS800 by Hexagon, the Renishaw Equator X, and MTConnect-enabled Haas three- and five-axis on-machine probing systems. This flexibility allows manufacturers to deploy consistent inspection and data collection workflows across various hardware platforms.

Verisurf 2026’s open architecture remains one of its defining strengths, offering interoperability with a wide range of coordinate measuring machines (CMMs), scanners, and third-party software tools. By integrating inspection data directly into the digital manufacturing environment, the platform enables real-time process monitoring and traceability, reducing scrap, rework, and unplanned downtime.

These improvements are particularly impactful for high-precision industries such as aerospace, automotive, energy, and medical devices, where quality compliance and supply chain collaboration are critical. With its expanded capabilities, Verisurf 2026 not only promotes greater manufacturing agility but also supports the broader goals of Industry 4.0 — enabling smarter, data-driven production environments that deliver superior quality, efficiency, and cost savings.