Sunnen HTE-1600W: Advanced Honing Technology for Precision Bore Geometry!

Sunnen Products Co. has unveiled its latest innovation, the HTE-1600W Tube Hone, designed to optimize bore geometry and surface finish for precision machining. This all-electric honing machine is specifically engineered for parts with internal diameters (IDs) ranging from 4-20 mm and lengths up to 1,500 mm. It is particularly suited for applications in industries such as automotive, aerospace, and general manufacturing, where high precision and surface finish are critical.

One of the standout features of the HTE-1600W is its all-electric design, which simplifies maintenance and boosts energy efficiency, providing up to 90% efficiency. Unlike traditional honing machines, which often require complex mechanical systems, the HTE-1600W is designed for ease of use and upkeep. This ensures that operators can rely on it for consistent, high-quality results over time without the need for constant maintenance.

The machine excels at processing parts with internal diameters from 4-20 mm, with a maximum length of 1,500 mm. Its design allows for the production of optimal bore geometry, making it ideal for high-precision applications where the geometry of the bore plays a crucial role in the overall performance of the part.

At the heart of the HTE-1600W is its active three-axis function control, which manages essential processes such as stroke positions, motion control, stone feed, spindle speed, and cutting pressure. This advanced control system ensures high accuracy and optimal bore geometry, giving manufacturers complete control over their honing operations. The machine is also equipped with tool overload protection, reducing the risk of tool breakage and ensuring consistent results across all machining processes.

Additionally, the HTE-1600W features a size lock system with stone wear compensation, which helps maintain accuracy over time and reduces the need for frequent adjustments. This capability significantly improves the efficiency of the honing process and helps maintain consistent tolerances and surface finishes for extended production runs.

One of the key advantages of the HTE-1600W is its ability to reduce cycle time. Compared to manual bore lapping, the HTE-1600W can process parts more quickly, leading to shorter production times and increased overall productivity. Its stroke repeatability is within 0.006 in (0.15 mm), ensuring that the honing results are consistent and precise across all operations.

The machine’s design includes a one-piece base, which enhances performance and cost-effectiveness, ensuring stability and durability during operation. Additionally, the traveling steady rest provides support for tooling when working with long workpieces, adding flexibility to the machine and allowing it to handle a wider variety of applications.

The HTE-1600W is compatible with Sunnen’s MMT and LBT tools, offering flexibility for various small, long-diameter bore applications. This compatibility allows manufacturers to choose the appropriate tooling for their specific needs, making the HTE-1600W a versatile solution for a wide range of industries.

The machine’s user interface is available in 13 languages, making it accessible to operators around the world and ensuring smooth integration into international operations. Furthermore, its dual filtration system ensures clean honing fluid, improving part quality and reducing the need for frequent fluid changes.

Sunnen backs the HTE-1600W with a three-year warranty, ensuring that manufacturers have peace of mind when investing in this advanced honing machine. The machine is designed to deliver high performance, and the warranty further reflects Sunnen’s confidence in the product’s longevity and reliability.

The Sunnen HTE-1600W Tube Hone sets a new standard for precision honing, providing manufacturers with a high-performance, efficient, and versatile solution for producing parts with excellent bore geometry and surface finishes. With advanced control systems, increased efficiency, and superior flexibility, the HTE-1600W is poised to become an essential tool for manufacturers looking to enhance their honing capabilities and improve productivity in the long term.