Siemens Revolutionizes Job Shop Automation with Seamless KUKA Robot Integration in Sinumerik 828 CNC!

In a strategic move to redefine automation on the shopfloor, Siemens Digital Industries has introduced an advanced integration of KUKA robots with its Sinumerik 828 CNC control system. This integration is specifically designed for multitasking job shops, delivering a unified, cost-effective solution for part handling and CNC machining operations. By combining the functions of the CNC and robot onto a single interface, Siemens is eliminating complexity and significantly enhancing productivity for small to mid-sized manufacturers.

The Sinumerik 828 CNC is already widely recognized for its precision, reliability, and user-friendly interface in turning and milling operations. Now, with the inclusion of KUKA robotics, the control system becomes an all-in-one automation hub. Operators can now program, operate, and monitor both the CNC machine and the robot using the same control pendant—removing the need for a separate robot controller or advanced programming knowledge.

At the heart of this integration lies Siemens’ Sinumerik Operate interface, which supports G-code programming and a robot teach-in function. This allows machine tool operators—who are already familiar with CNC programming—to manage robotic functions without needing specialized robotic training. The robot arm is fully integrated into the CNC system, enabling real-time operation and diagnostics from one screen. All robotic programs are stored within the CNC itself and are accessible via the graphical user interface, which also displays diagnostic data for both machine and robot.

Tiansu Jing, Product Manager for Sinumerik CNC systems at Siemens, explained the broader impact of this system. “Our goal is to simplify automation. With Sinumerik RunMyRobot capability, we enable easy robot programming and operation through the same CNC control that machine operators already use. There’s no steep learning curve, and startup time is significantly reduced.”

Beyond ease of use, the integration addresses a major challenge faced by modern manufacturers: labor shortages. The solution enables higher machine uptime, reduced operator fatigue, and improved consistency in part handling and machine loading. Job shops using platforms such as SYIL machining centers and lathes can now incorporate robotics without heavy investments in training or infrastructure.

The system also supports Siemens’ digital twin environment, allowing manufacturers to simulate and test robotic operations before deploying them on the shop floor. This not only ensures smoother installations but also aligns with Industry 4.0 principles—where digitalization and automation work hand-in-hand to improve operational efficiency.

Moreover, this capability opens the door for advanced applications such as robotic fiber placement and 3D printing. Siemens believes this is a step toward intelligent, interconnected manufacturing systems that integrate robotics, additive manufacturing, and motion control under one roof.

With this integration, Siemens is enabling even small and mid-sized manufacturers to embrace automation with confidence. The result is not just higher productivity, but a smarter, more resilient manufacturing ecosystem that’s ready to meet the demands of the future. By merging the precision of CNC machining with the flexibility of robotics, Siemens is ushering in a new era of intelligent shopfloor automation.