Press Pilot Robotic Bending Cell: A Game-Changer for High-Mix Press Brake Work!

Forge Manufacturing Technology has introduced the Press Pilot robotic bending cell, built by Machine Pilot, designed to address the challenges faced by job shops and small OEMs (Original Equipment Manufacturers) in automating high-mix press brake work. The innovative robotic bending cell is ideal for environments where traditional programming methods can be too time-consuming and costly, especially when the setup time for manual operation is much shorter.

One of the standout features of the Press Pilot robotic bending cell is its “no-programming” option, which eliminates the need for complicated and time-consuming robot programming. This option is particularly useful in high-mix production environments where the parts being fabricated vary frequently. With the Press Pilot system, users don’t need to worry about spending hours setting up programs for each part. According to Forge Manufacturing, even an operator with minimal training can set up a part for the first time in less than 30 minutes. This ease of use allows for quick and efficient setup without extensive training or expertise in robotic programming.

Once a part has been set up and run for the first time, the user can simply recall the program from the PLC (Programmable Logic Controller) for subsequent runs. To prepare for the next cycle, the operator just needs to fill the infeed station with the material, place a blank pallet on the outfeed, and make any necessary adjustments to the tooling or robot grippers. After these simple steps, the operator can start the cycle with just the press of a button.

In cases where manual operation is preferred, the robot skid can easily be rolled out of the way by a single operator. The flexibility of this system allows manufacturers to switch between automated and manual operations based on the task at hand, ensuring maximum efficiency and flexibility in a fast-paced environment.

The Press Pilot robotic bending cell offers several advantages to fabricators. By automating high-mix press brake work, manufacturers can reduce labor costs, improve throughput, and minimize the risk of human error. The system’s ability to quickly switch between automated and manual operation makes it a versatile solution that can adapt to varying production demands. Furthermore, the easy setup and minimal training required for operation ensure that even smaller businesses with limited resources can take advantage of advanced automation technology without incurring the steep learning curve and costs typically associated with robotic systems.

This robotic bending cell represents a significant step forward in the automation of press brake operations, offering an accessible solution for job shops and small OEMs looking to improve efficiency and competitiveness in a highly dynamic manufacturing environment. With its simple setup, flexibility, and ease of use, the Press Pilot robotic bending cell is poised to revolutionize how fabricators approach high-mix press brake tasks.