Mazak INTEGREX j-200S NEO Multitasking Machines: High-Precision, Productivity, and Energy Efficiency!

Mazak has expanded its NEO Series with the introduction of the INTEGREX j-200 and j-200S NEO horizontal multitasking machines. These new machines, available in both single-turning spindle and twin-turning spindle configurations, are equipped with milling spindles, offering enhanced versatility for a wide range of manufacturing applications. Designed to provide high precision, improved productivity, and superior energy efficiency, these multitasking machines are ideal for shops looking to achieve next-level performance in a variety of machining tasks.

The INTEGREX j-200S NEO is equipped with Mazak’s high-torque integral spindle technology, which enables faster spindle speeds, improved positioning accuracy, and increased torque ratings. These features allow for more efficient machining of complex parts with improved surface finishes and faster cycle times.

In addition, the machines are equipped with expanded tool magazine capacities that can hold up to 72 tools and allow for longer tool lengths of up to 9.8 in/250 mm, enhancing their flexibility and productivity in multitasking environments.

Key spindle torque ratings for the INTEGREX j-200S NEO include:

• Main Spindle: 20Hp/240ft-lbs (15kW/326Nm)
• Second Spindle: 20Hp/123ft-lbs (15kW/167Nm)
• B-Axis Milling Spindle: 25Hp/42ft-lbs (18.5kW/57.3Nm) with 0.0001-degree indexing

This high-torque capability ensures efficient machining for a variety of complex operations, including turning, milling, and boring.

Mazak’s Ai Thermal Shield technology is incorporated into the INTEGREX j-200S NEO to automatically adjust for temperature and spindle speed fluctuations, ensuring that the machine remains stable and delivers consistent machining accuracy, even during extended production runs. This helps to maintain the integrity of precision machining while reducing the likelihood of dimensional errors caused by thermal variation.

Additionally, the Smooth Coolant System is another key feature designed to improve operational efficiency. This system reduces the frequency of cleaning and maintenance, while also cutting coolant consumption by 20%, resulting in reduced operational costs and a more sustainable machining process.

The MAZATROL SmoothG control system is the central hub of the INTEGREX j-200S NEO, providing operators with intuitive programming capabilities and control. The system supports both G-code programming and conversational programming, offering the flexibility needed for high-speed, high-accuracy machining across a variety of applications.

The 19-inch touchscreen interface features a 3D model-based interface, providing an intuitive and user-friendly experience that simplifies machine operation. The control interface is designed to be as easy to use as a smartphone, reducing the learning curve and increasing operator productivity.

Mazak’s INTEGREX j-200S NEO multitasking machines represent the pinnacle of precision, productivity, and sustainability in modern manufacturing. These machines are ideal for shops seeking next-level multitasking capabilities, offering both high-precision machining and energy-efficient features that contribute to operational sustainability.

With their cutting-edge technologies, enhanced tooling flexibility, and focus on energy efficiency, the INTEGREX j-200S NEO is poised to help manufacturers meet the demands of today’s competitive, fast-paced production environments. Whether dealing with complex aerospace parts, automotive components, or high-precision medical devices, these machines are built to provide consistent and reliable results across a wide range of industries.

The new INTEGREX j-200S NEO from Mazak combines advanced technology, versatile multitasking capabilities, and energy-efficient solutions to deliver precision machining that meets the demands of modern manufacturers. Whether for high-speed turning, milling, or complex multitasking operations, these machines offer an ideal solution for industries seeking to improve productivity, maintain quality, and achieve sustainable manufacturing practices.