Hexagon’s Maestro CMM: Revolutionizing Precision with Digital-First Integration!

Hexagon Manufacturing Intelligence has introduced the Maestro CMM (Coordinate Measuring Machine), a cutting-edge solution engineered to transform the future of measurement and inspection in high-precision manufacturing environments. Offering a digital-first architecture, Maestro is designed to streamline measurement operations with speed, simplicity, and seamless integration into modern production workflows. This innovative machine has been tailored to meet the rigorous demands of industries such as aerospace, automotive, and other high-precision sectors, where accuracy, safety, and compliance are non-negotiable.

The Maestro CMM stands out with its precision at speed, thanks to its newly redesigned mechanical structure and advanced sensors. The single-cable digital platform allows for high-speed motion while maintaining sub-micron tolerance—critical for industries that require meticulous measurements. Rapid calibration, synchronized axis movements, and cloud-connected software all work in harmony to accelerate the set-up, programming, execution, and reporting processes, significantly boosting throughput and ensuring that every measurement meets stringent industry standards.

In addition to its impressive technical capabilities, Maestro focuses on ease of use and efficient workflows. The intuitive user interface and simplified CMM programming allow both expert metrologists and less-specialized staff to achieve consistent, standard-compliant measurements with ease, without the need for complex coding. Powered by Hexagon’s Nexus platform, the cloud-native metrology apps enable seamless operation across teams, reducing the learning curve and improving productivity.

What truly sets the Maestro CMM apart is its end-to-end connectivity. Designed as an Industrial Internet of Things (IIoT) native device, Maestro effortlessly integrates into Hexagon’s Nexus ecosystem, enabling real-time data sharing across design, production, and quality teams. This connectivity drives data-driven decision-making, enhancing Overall Equipment Effectiveness (OEE) and enabling manufacturers to respond dynamically to production needs. Moreover, the system offers seamless near-line or in-line integration with automation systems, allowing for fully integrated workflows across operations.

Maestro’s modular design ensures that it can evolve with the changing needs of manufacturing environments. Whether it’s upgrading software, adding new sensors, or expanding capabilities, Maestro is a future-proof investment that supports growth and adapts to emerging production demands. Hexagon’s roadmap for future upgrades ensures that users can continuously enhance their systems, keeping pace with technological advancements and industry innovations.

In addition to the Maestro CMM, Hexagon offers an array of software tools and services designed to boost productivity throughout the entire measurement process. Tools such as PC-DMIS, Metrology Mentor, Metrology Asset Manager, and Metrology Reporting Nexus Apps work in tandem with Maestro to create a fully integrated system. This all-encompassing solution significantly improves productivity by ensuring smooth operations from part loading to analysis, as opposed to relying on isolated component solutions.

To cater to diverse manufacturing environments, Maestro will initially be available in multiple sizes and configurations. It supports automated multisensor workflows, with options for both tactile probes and laser scanning probes. The “digital rack” used for tracking sensor occupancy and health provides real-time visibility and status updates, which can be accessed through on-device displays or Hexagon’s cloud-native apps.

In summary, the Maestro CMM is poised to revolutionize metrology by delivering speed, precision, and digital integration in one powerful platform. It empowers manufacturers to achieve higher levels of efficiency, accuracy, and scalability, ensuring that their operations remain competitive and future-ready.