Hermle USA Unveils GEN2 C Series 5-Axis Machining Centres for Multi-Process Capability!

Hermle USA has introduced its new GEN2 C 650, C 32, and C 42 5-axis machining centres, which represent a major leap in advanced manufacturing technology. These new machines are designed to handle up to 13 different processes on a single machine, improving operational flexibility, minimizing downtime, and optimizing workflows. The GEN2 C series will also serve as the platform for future Hermle machines, engineered with an emphasis on automation, sustainability, and maximizing spindle uptime to meet the growing demands of modern manufacturing.

A key feature of the GEN2 C series is the complete overhaul of its electrical architecture. This includes significant upgrades to both hardware and software components, allowing the machines to meet the demands of future-ready manufacturing environments. Notable advancements include the introduction of a new ProfiNet communication bus, IO-Link-compatible sensors, and the latest generation of drive converters on HEIDENHAIN models. These improvements enhance precision, reliability, and adaptability, making the machines well-suited for a wide variety of complex applications across industries.

The GEN2 C series also brings several advanced capabilities to the table. For instance, Contour Broaching allows for the machining of deep, high-precision sealing grooves, offering excellent accuracy for demanding applications. Additionally, the system supports Grinding for complex materials and fine surface finishes, which is particularly crucial in industries such as aerospace, automotive, and medical manufacturing. The machines are also capable of Power Skiving, enabling complete gear production in a single pass, significantly reducing cycle times and enhancing production efficiency. Furthermore, the Diamond Polishing feature enables the polishing of hardened components up to 60 HRC, providing high surface quality on tough materials.

In addition to these machining capabilities, the GEN2 C series incorporates Temperature and Ultrasound Measurement, which offers real-time process feedback, ensuring high levels of monitoring and quality control throughout the production process. The machines also feature Synchronous Deburring and Reverse Countersinking, both of which are designed to improve the quality of finished components by removing burrs and enabling precise countersinking, respectively.

The machines also come equipped with a newly redesigned coolant system, which enhances filtration, extends coolant life, and reduces maintenance requirements, leading to greater operational efficiency.

One of the standout features of the GEN2 C series is the ZM 30 ultra-compact tool magazine. This innovative tool magazine adds 30 additional tools while occupying nearly 50% less space than traditional magazines, improving tool management and reducing the need for valuable floor space.

With these upgrades, the GEN2 C series 5-axis machining centres from Hermle USA provide manufacturers with an efficient, reliable, and highly adaptable solution that can handle diverse and complex machining tasks, all while ensuring sustainability, reducing operational costs, and maximizing machine uptime.

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