Agratas hits major milestone with 700m steel structure at Sanand battery plant!

Agratas has achieved a significant construction milestone at its upcoming battery manufacturing facility in Sanand, completing the main steel structure of the plant. This development marks a critical step toward the company’s goal of commencing commercial production by 2027, positioning the facility as a key contributor to India’s clean energy and electric mobility ecosystem.

The scale of the completed structure highlights the ambition of the project. The steel framework spans approximately 700 metres in length and 150 metres in width, rising to a height of 34 metres and covering a built-up area of around 105,000 square metres. More than 24,000 tonnes of steel have been used in the construction, reflecting the size and complexity of the facility designed to support large-scale battery manufacturing.

The project is being executed by Tata Projects Limited, in collaboration with Tata Consulting Engineers and several domestic contractors. A notable aspect of the development is the emphasis on localisation, with most materials—including steel—sourced within India. This approach supports domestic supply chains and aligns with the broader push to reduce reliance on imports in critical industries.

At the peak of construction, the site employed more than 2,500 workers, underscoring the scale of coordination and workforce engagement required to deliver such a large industrial project. Alongside structural progress, Agratas is implementing robust execution frameworks to ensure long-term operational reliability and efficiency once the plant becomes fully operational.

The company has emphasized adherence to regulatory standards and engineering best practices throughout the construction process. In parallel, it is developing systems and processes that will support high-performance manufacturing operations, including quality control, maintenance and production planning. Sustainability has also been integrated into both the design and construction phases, reflecting the growing importance of environmentally responsible industrial development.

Once operational, the Sanand facility is expected to play a pivotal role in strengthening India’s battery manufacturing ecosystem. In its first phase, the plant will have an annual production capacity of 20 GWh, supplying advanced battery cells for electric vehicles and energy storage applications. This capability is crucial as India accelerates its transition toward electrification and renewable energy integration.

The project aligns with India’s broader goals of expanding non-fossil fuel energy capacity and achieving net-zero emissions by 2070. A strong domestic battery manufacturing base is essential to support both EV adoption and grid-scale energy storage, reducing dependency on global supply chains.

In addition to its industrial impact, the facility is expected to generate significant employment opportunities across production, engineering, quality assurance and maintenance functions. Agratas is also investing in workforce development initiatives to build the specialised skills required for battery manufacturing at scale.

Overall, the completion of the steel structure represents a major step forward in the Sanand project, bringing Agratas closer to establishing a world-class battery manufacturing hub. As construction progresses, the facility is set to become a key pillar in India’s evolving clean energy landscape, supporting localisation, technological advancement and integration into global supply networks.