ECI Software Solutions Unveils Amper Platform to Unlock Hidden Manufacturing Capacity!

ECI Software Solutions is showcasing Amper, its advanced production monitoring and manufacturing intelligence platform, at IMTS 2026, demonstrating how real-time machine data and intelligent analytics can help manufacturers uncover hidden production capacity, improve equipment utilisation and increase operational efficiency. Designed to provide complete visibility across machines, operators and production jobs, the platform combines Industrial Internet of Things (IoT) technology, enterprise resource planning (ERP) integration and user-friendly operator interfaces into a single solution that enables manufacturers to make faster, data-driven decisions while reducing downtime and improving overall productivity.

As manufacturers continue to embrace Industry 4.0 and digital transformation, the ability to collect and analyse real-time production data has become increasingly important. Many factories still rely on manual reporting methods, making it difficult to accurately measure machine performance, identify bottlenecks or respond quickly to production issues. Amper addresses these challenges by automatically collecting production data from machine tools and presenting actionable insights through live dashboards, allowing manufacturers to monitor performance continuously and optimise operations across the shop floor.

One of the platform’s core capabilities is its automated machine monitoring system, which uses universal IoT sensors to capture critical production data without requiring manual input from operators. These sensors automatically record machine uptime, downtime and cycle counts in real time, providing an accurate picture of equipment performance throughout each production shift. By eliminating manual data collection, manufacturers can reduce reporting errors while gaining immediate visibility into actual machine utilisation and production efficiency.

Amper also provides comprehensive Overall Equipment Effectiveness (OEE) monitoring and downtime analysis. The platform continuously tracks machine availability, performance and quality while identifying the causes of production interruptions. Instead of waiting until the end of a shift or production run to analyse performance, supervisors can instantly identify recurring issues, investigate root causes and implement corrective actions before productivity is significantly affected. This real-time approach to performance management helps manufacturers reduce unnecessary downtime and improve equipment utilisation across the factory.

To further improve production planning, the platform incorporates smart scheduling capabilities that combine live machine capacity with ERP-integrated work orders. This enables manufacturers to create more accurate production forecasts while adjusting schedules dynamically as shop-floor conditions change. The drag-and-drop scheduling interface allows production managers to quickly reschedule jobs based on machine availability, operator workloads or urgent customer requirements, helping maintain efficient workflows while improving on-time delivery performance.

Amper has also been developed with a strong focus on supporting machine operators. Through its intuitive operator-facing touchscreen interface, employees receive real-time information about job progress, shift targets and production status directly at the machine. The interface also provides prompts for recording downtime events and operational issues, ensuring that accurate production information is captured while improving communication between operators and production supervisors. This enhanced visibility enables frontline employees to respond more quickly to production challenges while remaining aligned with overall manufacturing objectives.

Another important feature of the platform is its integrated issue and maintenance management system. Using live production data collected from connected machines, Amper can automatically generate maintenance requests and service tickets whenever abnormal operating conditions or equipment issues are detected. This proactive approach helps maintenance teams respond more quickly to potential problems, reducing unexpected machine failures while supporting predictive maintenance strategies that improve long-term equipment reliability.

The platform also provides real-time alerts and interactive dashboards, giving managers immediate access to critical production metrics from anywhere within the manufacturing facility. Live visualisation of machine performance, production status and operational trends enables faster decision-making while supporting continuous improvement initiatives. Instead of relying on historical reports, manufacturers can monitor production as it happens, allowing them to identify opportunities for increased efficiency and respond rapidly to changing production conditions.

According to ECI Software Solutions, the Amper platform enables manufacturers to lower operating costs by improving production scheduling, reducing unplanned machine stoppages and supporting data-driven operational decisions. Better visibility into machine performance and production workflows also contributes to improved on-time delivery, increased resource utilisation and more efficient factory operations.

By combining IoT connectivity, ERP integration, intelligent production analytics and operator-friendly interfaces, Amper provides manufacturers with a comprehensive digital platform for modern shop-floor management. At IMTS 2026, ECI Software Solutions is demonstrating how real-time production intelligence can help manufacturers uncover hidden capacity, maximise productivity and build smarter, more responsive manufacturing operations capable of meeting the demands of today’s competitive industrial environment.