DMG MORI Launches MATRIS WPH, a Next-Generation Automation System for Flexible Workpiece and Pallet Handling!

DMG MORI has announced the introduction of MATRIS WPH, a next-generation automation solution designed to address the growing challenges of high-mix, low-volume production environments. As manufacturers continue moving toward greater process integration and automation, they often face obstacles related to small batch sizes, frequent changeovers and the limitations of conventional workpiece-only handling systems. MATRIS WPH has been engineered to overcome these constraints by combining both workpiece handling and pallet handling into a single, unified automation platform that enhances productivity, flexibility and overall operational efficiency.

In modern manufacturing, particularly in precision engineering sectors, high-mix production has become the norm. However, automating this type of workflow has proven difficult. Traditional workpiece-handling automation systems struggle to maintain long-duration unmanned operation when frequent fixture changes are required. Similarly, automating pallet handling poses its own challenges, as companies often incur significant costs by having to buy dedicated fixtures for each pallet in use. Recognizing these practical limitations, DMG MORI developed MATRIS WPH to seamlessly manage both workpieces and pallets, enabling manufacturers to switch between production types with minimal downtime and maximum agility.

The MATRIS WPH system is available in two robot configurations: MATRIS WPH 70, with a payload capacity of up to 70 kg, and MATRIS WPH 210, which supports payloads up to 210 kg. These options cater to a wide range of applications, from smaller precision components to larger, heavier workpieces commonly found in automotive, aerospace and industrial manufacturing. The system is operated through the DMG MORI Automation Controller, which sits alongside a large-capacity drawer stocker and provides an intuitive, user-friendly interface. The no-code robot operation allows users of all skill levels to manage tasks, monitor system status and handle production changes without the complexity typically associated with robot programming.

To further support flexible manufacturing, MATRIS WPH includes several intelligent design elements such as movable storage shelves, a multi-purpose setup station, and a high-capacity drawer stocker capable of managing various fixture types. This design not only simplifies workflow setup but also reduces the need for additional storage systems and decreases fixture-related costs. One of the standout features is the integration of automatic robot teaching using touch probes, a capability that dramatically shortens setup time. DMG MORI estimates that MATRIS WPH allows customers to achieve system startup in half the time required by previous MATRIS models, significantly accelerating time-to-production.

DMG MORI will showcase the MATRIS WPH system at EMO 2025, held at the Hannover International Trade Fair in Germany from September 22–26. Attendees will have the opportunity to see the system in action, explore its capabilities and experience the digital twin model through DMG MORI’s interactive showroom. The launch of MATRIS WPH underscores DMG MORI’s commitment to supporting customers with solutions that drive flexible, cost-efficient and highly automated production workflows for the next generation of manufacturing.