Lincoln Electric Launches Flex Lase Hand-Held Laser Welding System!

Lincoln Electric has unveiled the Flex Lase hand-held laser welding system, a compact and powerful solution designed to accelerate welding processes across stainless steel, carbon steel, and aluminum applications. Delivering up to 2 kW of power, the Flex Lase system enables welding speeds up to four times faster than conventional TIG processes, according to the company, while offering improved consistency, reduced distortion, and easier operator onboarding.

The system has been engineered to accommodate both autogenous and wire-fed welding, giving users the flexibility to address a wide range of production needs. It also supports Lincoln Electric’s HyperFill twin-wire technology, which increases deposition rates and further improves productivity for high-volume applications. This versatility makes the Flex Lase suitable for industries ranging from fabrication and construction to automotive and aerospace, where both speed and quality are essential.

One of the defining features of the Flex Lase is its precise, focused heat input. By delivering energy directly and efficiently to the weld area, the system minimizes spatter and distortion, two common challenges in traditional welding methods. The result is improved weld consistency across varying material types and thicknesses, making the system particularly effective for operations that demand repeatable, high-quality welds.

Operator training and ease of use have also been central to the system’s design. Lincoln Electric notes that onboarding new operators is significantly simplified, enabling them to achieve production-quality welds much faster than with conventional processes such as TIG. This capability addresses one of the most pressing issues in the welding industry today: the shortage of skilled labor. By reducing the learning curve, the Flex Lase system helps companies maintain productivity while broadening the pool of potential operators.

The Flex Lase package includes the Flex Lase 20 power source, a Flex Feed 25L wire feeder, and an industrial-grade cart for mobility. Accessories such as laser-protective eyewear and a specialized welding helmet are provided to ensure operator safety. The compact and ergonomic design of the hand-held torch allows for flexibility in various production environments, from shop floors to fieldwork.

By combining the speed advantages of laser welding with the flexibility of a hand-held system, Lincoln Electric aims to bridge the gap between traditional manual processes and advanced automated solutions. The system’s ability to deliver rapid, high-quality welds makes it an attractive option for manufacturers looking to reduce cycle times, lower rework rates, and improve overall efficiency.

As industries push toward faster production and higher standards of quality, technologies like the Flex Lase demonstrate how laser welding is becoming increasingly accessible. With its balance of performance, user-friendliness, and safety, the Flex Lase system provides manufacturers with a tool to modernize welding operations while adapting to the evolving challenges of today’s labor and production landscape.