Renishaw Launches Equator–X 500: A Dual-Mode Breakthrough in Shopfloor Metrology

Renishaw, a global leader in precision measurement and manufacturing systems, has unveiled its latest innovation for shopfloor process control—the Equator–X 500 dual-method system. Designed to meet the fast-evolving demands of modern manufacturing, this pioneering device combines two powerful inspection modes—Absolute and Compare—within a single, compact solution. The result is unprecedented flexibility for manufacturers needing to optimize speed, accuracy, and adaptability in quality control.

The Equator–X 500 responds to a key industry challenge: how to efficiently inspect parts on shopfloors where frequent product changeovers and varying batch sizes demand both speed and flexibility. By offering both Absolute and Compare modes, the system allows users to tailor the measurement method to the specific application—essentially deploying two high-performance systems in one.

In Absolute mode, the Equator–X 500 scans parts at speeds of up to 250mm/s, enabling rapid verification of small to medium batch sizes with high part variation. This mode is ideal for first-off inspections next to the machine or for full verification of components in variable production runs. The high-speed scanning significantly improves throughput without sacrificing precision.

Alternatively, Compare mode offers ultra-fast scanning at speeds up to 500mm/s, making it the go-to choice for high-volume production of identical parts. This mode is especially beneficial in thermally unstable environments, where the system’s built-in thermal compensation ensures consistent measurement reliability.

Structurally, the Equator–X 500 features a robust hexapod design with separate metrology and drive frames. Components like carbon fibre metrology struts, linear motor drives, and the Renishaw SP25M scanning probe enable rapid movement while maintaining high measurement accuracy. The system can operate as a standalone inspection station or be seamlessly integrated into automated production cells, adapting to evolving manufacturing needs.

Supporting the hardware is Renishaw’s advanced MODUS™ IM metrology software, which provides a powerful, user-friendly platform for programming, measurement execution, and data reporting. The intuitive operator interface simplifies complex tasks, while delivering the performance and traceability manufacturers demand on the shopfloor.

The Equator–X 500 sets a new benchmark in shopfloor gauging, combining speed, adaptability, and precision in a single system. With its dual-mode capability, it empowers manufacturers to maintain process control and quality assurance in even the most demanding production environments.