Xiris NIR Weld Camera System Delivers Crystal Clear Views of Open Arc Welding Processes!

Xiris Automation has unveiled its latest innovation, the NIR (Near Infrared) Weld Camera System, designed to provide exceptional clarity and precision for monitoring open arc welding processes. Featuring a 140+ dB High Dynamic Range (HDR) imaging capability, the system integrates NIR illumination that can be precisely synchronized to the camera, ensuring outstanding visibility of the welding process.

The NIR Weld Camera System is tailored specifically for open arc welding applications, where a clear view of the arc, welding electrode, melt pool, and surrounding background is essential. This system delivers crystal-clear images, enabling operators to closely observe all critical welding features. Whether it’s the welding arc, the dynamic changes in the melt pool, or the surrounding environment, the system captures high-quality imagery to support better decision-making and process optimization.

A standout feature of the NIR Weld Camera System is its modular design. The camera is complemented by up to three remote LED light sources, which provide the flexibility to integrate seamlessly with various welding automation equipment. This adaptability allows the system to be easily incorporated into a variety of applications, including process research, additive manufacturing, welding education, and production environments. Unlike traditional systems that rely on potentially hazardous lasers, this camera system uses safe, synchronized NIR illumination, offering a safer alternative for operators.

The system’s ability to generate stable, high-contrast images is essential for precise geometric measurements and defect detection during the welding process. By using a NIR camera paired with NIR LED illumination, the system produces robust images of weld features that enable both manual monitoring and advanced machine vision analysis. This capability is vital for identifying flaws or imperfections in welds, ensuring the highest standards of quality control.

With its flexible setup, the NIR Weld Camera System allows the LED illumination module to be mounted remotely from the camera, providing additional options for optical configuration. This flexibility ensures that the system can be customized to meet the specific needs of different welding setups, enhancing its utility across various industries.

To further improve the functionality of the NIR Weld Camera, Xiris has integrated the system with its AI-powered machine vision package, WeldStudio. This software allows users to track and measure critical welding features, detect defects, and monitor the overall welding process. With the capability to detect and address welding issues in real time, WeldStudio helps users ensure the precision required for meeting stringent fabrication standards.

The Xiris NIR Weld Camera System offers invaluable support in a variety of settings. It is ideal for educational environments, providing students and instructors with clear, reliable views of the welding process. In manufacturing, it aids in quality control and ensures that welds meet required specifications. The system also plays a crucial role in process research, allowing engineers to study and improve welding techniques.

In summary, the Xiris NIR Weld Camera System sets a new standard for clarity and precision in open arc welding, delivering exceptional image quality for real-time monitoring, defect detection, and process analysis. With its advanced capabilities, modular design, and integration with AI-powered machine vision tools, it is a game-changer for industries requiring high-performance welding processes.