Hyundai Motor India Starts Vehicle Production at Newly Revamped Talegaon Plant!

Hyundai Motor India Limited (HMIL) has officially commenced production at its newly acquired and modernized manufacturing facility in Talegaon, Maharashtra. Situated within the MIDC Industrial Area of Pune district, the plant began rolling out passenger vehicles on October 1, 2025, with an annual installed capacity of 170,000 units. This development marks a significant expansion of Hyundai’s manufacturing footprint in India, reinforcing the company’s position as the country’s second-largest carmaker.

The Talegaon facility has a long-standing legacy in India’s automotive sector. Originally established by General Motors in 2008, it served as a hub for Chevrolet vehicles catering to both domestic and export markets. GM ceased retail operations in India in 2017 but continued export production until 2020, after which the plant remained idle for several years. Hyundai acquired the facility in 2023, taking over the land, equipment, and infrastructure. Since then, the company has undertaken extensive upgrades and modernization to align the plant with Hyundai’s global production standards, integrating it fully into its existing manufacturing network.

The commissioning of the Talegaon plant strengthens Hyundai’s production capacity in India significantly. With its existing Sriperumbudur facility in Tamil Nadu producing over 700,000 units annually, the addition of 170,000 units from Talegaon brings the company’s total installed capacity in India to more than 870,000 vehicles per year. This expansion not only enhances Hyundai’s ability to meet rising domestic demand, particularly for SUVs and compact models, but also strengthens its global export capabilities. The plant is strategically located in western India, providing logistical advantages for exports through Mumbai and JNPT ports, targeting key markets in Latin America, Africa, and Asia.

The Talegaon facility has been equipped with state-of-the-art production technology and processes, ensuring efficiency, quality, and adherence to Hyundai’s stringent global standards. Modern automation and digital systems have been integrated to optimize workflows, enhance operational efficiency, and ensure consistent product quality. These upgrades reflect Hyundai’s commitment to delivering vehicles that meet international quality benchmarks while supporting sustainable manufacturing practices.

By reviving the idle GM facility into a fully operational Hyundai production hub, the company demonstrates its long-term commitment to the Indian automotive sector. The Talegaon plant not only addresses growing domestic consumer demand but also positions India as a key contributor to Hyundai’s global production and export strategy. This move is expected to generate significant employment opportunities, strengthen local supplier networks, and contribute to regional economic development.

The launch of production at Talegaon represents a major milestone for Hyundai in India, combining legacy infrastructure with modern technology to create a competitive and efficient manufacturing base. With this expansion, Hyundai reinforces its strategic vision of supporting India as a global automotive manufacturing hub while continuing to deliver high-quality vehicles to both domestic and international markets.