Newnham Engineering and DMG MORI UK Deliver Precision on a Global Scale with the DMU 100FD

In a remarkable story of engineering capability and collaboration, Newnham Engineering, in partnership with DMG MORI UK Ltd, has achieved what no other manufacturer in the world could — producing a mission-critical component to exacting tolerances, when all other options fell short.

The challenge? A solid aluminium block weighing over 1 TON. When finished, the part will weigh less than 30% of its original mass — a transformation completed in just three operations on the impressive DMU 100FD from DMG MORI.

When a global search turned up no viable manufacturers capable of hitting the specification, Newnham Engineering delivered — proving once again that UK manufacturing has the talent, tools, and tenacity to lead on the world stage.

The DMU 100FD is a high-precision, 5-axis universal machining centre capable of both milling and turning. It’s built to handle large, complex components while maintaining tight tolerances — making it the perfect machine for this demanding job.

This success story is part of Newnham Engineering’s broader journey into advanced manufacturing, supported by a close partnership with DMG MORI. From traditional subcontract machining to fully integrated 5-axis solutions, Newnham is pushing the boundaries of what’s possible.

“This wasn’t just about having the right machine,” said Phil Newnham, Director at Newnham Engineering. “It was about the experience, skill, and commitment of our team, backed by the capabilities of DMG MORI. Together, we made the impossible, possible.”

The full story will be available to watch on the MTDCNC website in the coming weeks, offering an exclusive behind-the-scenes look at how this extraordinary component came to life.

Special thanks to Phil Newnham, Laurence Newnham, Phil Clapp, and Charley Lucas from DMG MORI for making this project a reality.