The Firefly story is something very special in 3D print medical manufacturing.

By Lyndsey Vickers


Wednesday 6 May 2026, 10:00:00 AM


We’d like to introduce you to one of Matsuura UK’s HP MJF 3D printing customers, Firefly Orthoses.

Based in Sligo, Ireland they have demonstrated a step-change in their industry through mastering the integration of digital manufacturing and artisan finishing. So, whilst each of their products is unique & bespoke to the customer, they are all treated with the same process integrity.

Firefly’s products transform their patients’ lives through the combination of digital scanning, HP 3D printing and personal tailoring. Making shoe inserts that support, align, and improve the function of the foot, helping to reduce pain and enhance mobility.

Sustainability is at the heart of Firefly’s business, so it was an important choice to use Nylon 11 for its 3D printing. Plant based and essentially organically derived, the material excels in delivering all that is required in terms of part performance.

Tune in with Lyndsey Vickers of MTDCNC for a conversation with Martin McGeough and Jake Byrne of Firefly Orthoses Ltd and find out why there’s no going back for this team!



    Want to know more?

    Whether it's extra details on this article or information about MTD's services, fill in this form and we'll get back to you.

    All the latest videos/ events and stories in your inbox


    Opt in today to our newsletter

    Sign up for exclusive news & offers

    Get updates, promotions and insights.

    Join Thousands of Professionals Staying Ahead with MTD

    Sign up to receive the latest videos, insights, and exclusive content from the world of manufacturing

    Let's Get You Connected