WFL Millturn Technologies has introduced an innovative gear manufacturing solution known as FLANX – THE TOOTH PROFILER. The technology promises to set new standards in precision, flexibility, and efficiency in gear production, all integrated into a single MILLTURN platform. Developed alongside industry partners, FLANX enables the production of a wide range of gear profiles without the necessity for specialized gear-cutting machines.
The FLANX system combines a robust machine design, intelligent software, and in-process measuring with a closed-loop approach to ensure seamless workflow from programming to validation. This integration delivers high-performance and consistent results in gear production.
Key benefits of the FLANX solution include the ability to perform complete machining including gear cutting on a single machine, increased accuracy with integrated measurement systems, reduced scrap rates, and significantly shorter lead times. The technology also eliminates the need for additional specialized machines, allowing for a high degree of flexibility in handling various gear types and sizes while using standard tools for cost-effective production.
The platform is supported by advanced software solutions such as CrashGuard Studio and FLANX cycles, offering safe and efficient programming with features like intelligent collision avoidance and process optimization. FLANX caters to specific needs with technologies including gear hobbing, internal and external gear shaping, machining of large modules, high-speed gear skiving, and flexible involute milling.
With achievable gear quality up to DIN 5–6, and a module range from mn 1 to mn 100, FLANX ensures quality comparable to dedicated gear cutting machines. The accompanying GearCAM software complements FLANX by providing a high-end CAD/CAM solution for complex gear geometries, including integrated in-machine measurement cycles and virtual process optimization.
WFL’s FLANX – THE TOOTH PROFILER delivers higher productivity, reduced risk, and shorter lead times, setting a new benchmark in modern gear manufacturing.
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