BPMI Invests in Cutting-Edge Metal 3D Printing for Naval Propulsion Program

Bechtel Plant Machinery, Inc. (BPMI), a key contractor for the U.S. Naval Nuclear Propulsion Program, has made a strategic investment in the Velo3D Sapphire XC metal 3D printing system.

The operation of this cutting-edge machine will be managed by ATI at its facility in Fort Lauderdale, Florida, following BPMI’s contract award to support the development of highly engineered part solutions for advanced manufacturing methods. Together, with the Velo3D Sapphire XC system, the partners will focus on additively manufacturing parts that were previously produced via casting, aiming to reduce lead times for crucial components.

BPMI’s venture into metal additive manufacturing aligns with the U.S. Department of Defense’s increased investment in this technology, recognizing its potential to enhance warfighter readiness and minimize replacement part lead times. The Sapphire XC, located at ATI’s Fort Lauderdale facility, represents the latest addition to these efforts. Moreover, it is the first Sapphire XC printer calibrated for stainless steel 415, a durable alloy suited for various temperature conditions.

Brad Kreger, CEO at Velo3D, praised BPMI and ATI’s innovative approach to 3D printing, emphasizing the significant impact their new facility will have on augmenting the U.S. Navy’s supply chain. He noted that both companies are pioneers in metal 3D printing and manufacturing.

Nathan Weiderspahn, BPMI Executive Manager of Industrial Base Management, highlighted the suitability of printers with larger build volumes and advanced capabilities for U.S. Naval Nuclear Propulsion Program applications. He emphasized the additive manufacturing technology’s vital role in delivering new solutions to the U.S. Navy and maintaining its fleet.

Joe Thompson, General Manager of ATI Additive Manufacturing Products, underscored the enhanced capabilities offered by the new printing technology. He emphasized that it enables the production of complex parts with fewer support structures, allowing for broader possibilities in part designs for defense and aerospace applications.

BPMI’s recent selection of Lincoln Electric’s metal 3D printing technology and contract award to Sintavia further demonstrate the company’s commitment to providing critical applications to the US Navy, underscoring its dedication to advancing additive manufacturing in support of the United States naval Nuclear Propulsion Programme.

Original source TCT Magazine